Geometrical Tolerancing Course Modules
The following modules can be put together in various combinations to build up a complete training programme.  Modules 1 and 2 are used for the standard Introduction to Geometrical Tolerancing course.  Modules relating to BS 8888, Geometrical Product Specification, Moulding/Casting/Forging and Surface Specifications can also be used to develop training programmes.

If you require training in an area that is not covered by one of the standard modules, we will be happy to develop one for you.
Description Duration Contents  
Basic module:

features and features-of-size, datums and tolerance characteristics
2 days
  • what is Geometrical Tolerancing?
  • the benefits of Geometrical Tolerancing
  • features and features-of-size
  • principles of Dependency & Independency
  • the elements of Geometrical Tolerancing
    • tolerance frames
    • tolerance features & symbols
    • tolerance frame modifiers
  • positioning the tolerance frame
  • datums and datum systems
    • what is a datum?
    • datum features
    • datum planes & axes
    • selecting datums
    • showing datums on drawings
  • theoretically exact dimensions (TEDs)
  • tolerance characteristics - what they will and won't control
    • location
    • orientation
    • form
    • profile
    • run-out
  • choosing which tolerance to use
module1
Maximum Material Principle:

Bonus tolerance, Virtual Condition, and datum shift.
1 day
  • simple clearance fits
  • Worst case boundaries
  • Virtual Condition
  • Maximum Material Principle
    • bonus tolerances
    • Maximum Material Condition (MMC) with zero tolerances
    • Least Material Condition (LMC)
    • using MMC with datums and datum shift
  • restricted application of tolerances
  • combining tolerances to control hole patterns
  • standards
    • current BS & ISO standards
    • future developments
module2
Tolerance Stack Calculations 1 day
  • Introduction
  • Revision of core concepts
    • Maximum Material Principle
    • Virtual Condition
    • Bonus tolerance
    • Datum shift
  • What are tolerance stacks?
  • Step-by-step, the stack calculation process
    • specify the objective
    • specify the conditions
    • derive the vector loop for the stack chain
    • complete the stack table
  • tolerance stacks for components with conventional tolerances
  • tolerance stacks for components with geometrical tolerances
    • working with location tolerances
    • working with orientation tolerances
    • working with form tolerances
    • working with profile tolerances
    • working with run-out tolerances
  • taking account of bonus tolerances (MMC and LMC)
  • taking account of datum shift
  • tolerance stacks for assemblies
  • using the stack table to 'tune' the design
module3
Advanced Applications:

datums systems, special applications and modifiers.
1 day
  • Introduction
  • Revision of core concepts
    • Maximum Material Principle
    • Virtual Condition
    • Bonus tolerance
    • Datum shift
  • Multiple datum systems
  • Common Zone/Seperate Zone modifiers
  • Other modifiers for special applications
    • Projected tolerance zones
    • Freestate and tolerancing of flexible parts
    • Reciprocity requirement
  • Compound tolerances
  • Default and non-default operators for defining tolerance characteristics.
  • standards
    • current BS & ISO standards
    • future developments
module4
3D Annotation:

guidelines, rules and additional annotation required for fully defining component geometry in 3D
½ day
  • Introduction
  • Revision of core concepts
    • Features and features-of-size
    • Datum Systems
    • Tolerance characteristics
  • Guidelines for working in 3D
  • 3D annotation elements
    • annotation planes
    • intersection planes
    • orientation planes
  • Applying datum markers and datum targets
  • Applying tolerance frames
  • Median features
  • Unilateral and unequal-bilateral tolerance zones
  • standards
    • current BS & ISO standards
    • future developments
module5